Repair of Opel Corsa C, from 2000 to 2005 release.
1. Operation and maintenance of the car
2. Engine
3. Transmission
4. Running gear
4.1. General information
4.2. Wheels and tires
4.3. Running gear
4.4. Forward suspension bracket
4.4.1. Removal and installation of the stabilizer of the forward bridge
4.4.2. Removal and installation of a rotary fist
4.4.3. Removal and installation of the lever of an independent suspension bracket
4.4.4. Replacement of all rubber bearings of the stabilizer
4.4.5. Removal and installation of a depreciation rack with the shock-absorber
4.4.6. Dismantling and assembly of a depreciation rack
4.5. Back suspension bracket
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 





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4-4-4-zamena-vsekh-rezinovykh-podshipnikov-stabilizatora.html

4.4.4. Replacement of all rubber bearings of the stabilizer

Removal

ATTENTION
Before snyatiyey cases of the forward bridge need to be provided the correct fastening of depreciation blocks of the engine.

Before removal of an intermediate steering shaft 1 from a small gear wheel or a shaft of steering establish steering in situation for the rectilinear movement and block the lock of a shaft of a steering wheel.
Remove the lower tightening screw of 1 intermediate steering spindle from a steering gear wheel.
Remove a steering intermediate spindle from a steering gear wheel.
Fix the cooling module.
Fix a long belt 1 in the top holders.
Weaken a forward covering of the case of the forward bridge.
Remove a plastic rivet 1.
If is available: remove the right mudguard of the engine.
Unscrew the screw 1.
Remove a plastic rivet 2.
Release from clips a water waste hose 3.
On the Corsa-C ECO model: uncover motor office of I.

NOTE
To watch that the directing pins of KM-6168-50 adaptation (shooters) sat on both sides in the directing bridge case openings.

Mount KM-904 1 adaptation together with KM-6168-A 2 on a hydraulic jack and without gaps establish under the case of the forward bridge.

NOTE
For a snyatiye of the case of the forward bridge previously lower adjusting pins 3 on car bottom KM-6168-A 2 adaptation.

Remove the case of the forward bridge.
Unscrew 4 screws (arrow).
Lower the case of the forward bridge a hydraulic jack of 30 mm.
Remove the stabilizer.
Note position of the stabilizer in relation to the case of the forward bridge.
Remove 2 brackets of the bearing 1 on the case of the forward bridge.

Installation
Grease new bearings of the stabilizer.

NOTE
Before ustanovkay grease the internal surfaces of bearings of the stabilizer with special lubricant.

NOTE
Before ustanovkay provide that openings of bearings of the stabilizer were turned forward.

Install the stabilizer.
Place the stabilizer on noted place on the case of the forward bridge.
Install 2 brackets of the bearing 1 on the case of the forward bridge of 20 N · to m.

NOTE
You watch that fixing pins of a radiator 3 sat in holders 2 on the case of the forward bridge, and adjusting pins of 1 KM-6168-A adaptation entered the adjusting openings provided for this purpose on the car bottom.

Install the case of the forward bridge.
Carefully bring a hydraulic jack the case of the forward bridge from KM-6394 on KM-6168-A and KM-904 to the car bottom, the holder of an emphasis against a provorachivaniye behind or to an emphasis against a provorachivaniye ahead.
Remove a steering gear wheel of the steering mechanism in an opening in a face wall.
Fix the case of the forward bridge.
Tighten the new screw (shooters) of 90 N · m + 45 ° + 15 °.
You will put forward a hydraulic jack.
Fix a forward covering on the case of the forward bridge.
Establish a clip 1.
If is available: establish the right mudguard of the engine.
Tighten the screw 1.
Establish a plastic rivet 2.
Fix in clips a water waste hose 3.
On the Corsa-C ECO model: establish a cover of motor office of I.
Remove a long belt 1 for fastening of the module of cooling.
Establish a steering intermediate spindle on a steering gear wheel.

NOTE
The cardan hinge has to be put on easily by hand.

Tighten the new screw 1.
Replacement of the hydraulic plug of the lever of an independent suspension bracket

NOTE
Hydraulic plugs of the lever of an independent suspension bracket it is always necessary replace in pairs.

Removal
Remove the lever of an independent suspension bracket.
Remove the hydraulic plug from the lever of an independent suspension bracket.
Drill heads of rivets 1 – with a diameter of 10 mm.
Paint over openings on the lever of an independent suspension bracket anticorrosive paint.

Installation

NOTE
The new hydraulic plug connects a carving to the lever of an independent suspension bracket.

Install the new hydraulic plug 1 on the top party of the lever of an independent suspension bracket by means of special screws 2.
Insert 3 special screws 3 from top to down into the hydraulic plug and the lever of an independent suspension bracket.
Tighten 3 special screws of 55 N · m.
Install the lever of an independent suspension bracket.
Replacement of the directing hinge of the lever of an independent suspension bracket

Removal
Remove the lever of an independent suspension bracket.
Remove the directing hinge from the lever of an independent suspension bracket.
Drill 3 heads of rivets 1 – with a diameter of 10 mm.
Paint over 3 openings on the lever of an independent suspension bracket anticorrosive paint.

Installation

NOTE
The new directing hinge connects a carving to the lever of an independent suspension bracket – special screws of service office are used.

Install the new directing hinge 1 on the lower party of the lever of an independent suspension bracket by means of special screws.
Insert 3 special screws 2 from top to down into the lever of an independent suspension bracket and the directing hinge
Tighten 3 special screws of 55 N · m.
Install the lever of an independent suspension bracket of I.

"on the page back
4.4.3. Removal and installation of the lever of an independent suspension bracket
on the following page"
4.4.5. Removal and installation of a depreciation rack with the shock-absorber